And this is a closeup of the problematic foot. The deep scoring is from the chuck jaws, which I had previously clamped down on the base in frustration. The bowl had held securely, yes. But.
I considered some options. I could try to turn a jam chuck, remount between centres, and carefully turn the base again. That would give me a good chance at a concentric and nicely flowing base, but given the missing half rim and likelihood of further splitting, the risk seemed too great.
I thought about evening out the distribution of the chuck marks around the diameter and making decorative features out of them, but really, all I wanted to see was the profile.
In the end, I hand-shaped the base with chisels and abrasives. The process was tedious, and the result is not concentric or even perfectly circular, but most of the charm of the profile was preserved.
Instead, I added a pedestal of bike parts. First, I disassembled a very rusty rear wheel from a ladies' cruiser with a coaster brake. I tried the hub as an extension of the profile, but it was too narrow much too soon. I wanted to see the profile flare out again.
So I cut three sections of the rim and affixed them around the hub, one end tucked under the flange and against the hub body, and the other splayed out as a foot. To get an idea of the look, I held them in place with elastic bands.
It looked good, but with three legs the profile depended on the orientation of the pedestal. I didn't like how it looked that way, and so I cut a fourth leg.
I also used the grinder to cut a recess so that the tops of the legs were outside the flange rim instead of inset. The profile of the bowl flowed into the pedestal better that way.
All welded up, I was very pleased with it. I added an 18-tooth freewheel sprocket at the top of the pedestal, which was just the right size to provide a nice finish for the pedestal top and overhang for shadows.
I cleaned the pedestal with a toothbrush and alcohol, then hand sanded the bowl to 400 grit and rubbed in a beeswax finish. I avoided oil because I didn't want to further yellow the sapwood or dull the vivid reds and oranges of the branch endgrain.
I love the contrast between the discoloured, rusty, and worn metal, the soft creamy yellow sapwood, and the explosion of reds and oranges. Sometimes persistence pays off.
Nice really nice. I myself am not set up or have the space to work in metal, but i think i would have done something along those lines but in wood.Really well done David.
ReplyDeleteHello, I love the stuff you make! I just wanted to let you know I've blogged about your work, check out my blog to see the blog post about your stuff, and let me know if you want me to change anything. I hope you don't mind, or better yet, see it as the compliment it's meant to be;)
ReplyDeleteEva